GreyStuff Intumescent Water & Gas Tight Duct Sealant
Description
GreyStuff is an advanced, single-component duct sealing solution powered by innovative FyBrid technology. This neutral-curing, non-hazardous sealant is designed to withstand harsh environmental conditions, ensuring robust protection for cable ducts, bore holes, and other ducted networks. Its exceptional chemical resistance, water-tight, and gas-tight properties make it the top choice for industrial and commercial sealing applications.
Key Features of GreyStuff Duct Sealing System
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FyBrid Technology: Enhances durability and performance for sealing cables, pipes, and ducts.
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Non-Hazardous Composition: Environmentally friendly and safe for use in confined spaces and ex zones.
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Single Component: Simplifies application with no mixing required, saving time and reducing installation complexity.
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Intumescent Properties: Expands when exposed to heat, providing an additional layer of fire protection (only when used with DuctSeal FR).
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Non-Adiabatic: Minimal Cable De-Rating: At 20mm thickness, the thermal resistance of 5.1 K/W allows efficient heat transfer, preventing excess heat buildup and ensuring the cable retains its full current-carrying capacity. This formulation supports optimal performance, even under high-demand conditions.
Benefits of GreyStuff for Duct and Cable Sealing
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Water & Gas Tight Seal: Provides reliable protection in ducts and networks against water, gas, and fuel ingress.
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Chemical Resistance: Resists hydrocarbons, methane, chlorine, and hydrogen sulphide, making it suitable for challenging industrial environments.
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High Bonding Strength: Ensures a secure and durable seal even under harsh conditions.
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Compliance with Industry Standards: Meets ATEX, WIMES, and DSEAR requirements, ensuring reliability in raceway seals and special duct sealing applications.
Why Choose GreyStuff for Duct and Cable Sealing?
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Longevity and Reliability: Designed for long-term performance with reduced maintenance needs in cable ducts and bore holes.
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Safety with Non-Hazardous Composition: Zero-MEKO formula ensures safe usage for workers and the environment.
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Versatile Application: Retrospective installation, no mixing required, and suitable for restricted spaces and multiple cables in one duct.
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Proven Performance: Robust chemical and hydrocarbon resistance for use in petrochemical, water, and gas industries.
Kit Contents
Grey Stuff is used within the following Duct Seal kits,
Duct Seal LG, &
Duct Seal HG.
| Product No. | Product | Volume | Unit Sold |
|---|---|---|---|
| Greystuff310 | Grey Stuff | 310ml | x12/Box |
Installation
Cure Time
Grey Stuff will cure 3-4mm daily, depending on the Humidity and
temperature. The higher the humidity %, and temperature, the quicker Grey Stuff will cure. A minimum requirement of 20mm GreyStuff is
required for an effective seal.
Cleaning
Uncured material spillages can be cleaned with a solvent-based wipe.
Health & Safety
GreyStuff is based on a neutral curing system that is hazardous-free
to protect users when carrying out tasks like sealing cable ducts.
Non-hazardous Zero MEKO.
Re-entry & Removal
Grey Stuff will cure to a similar hardness of a rubber eraser, so re-entry
and removal are achievable. The ease of this depends on the type of tools used. For example, a sharper tool will be easier than a blunt-ended tool. Only use sharp tools when cables are de-energised. AC Cable
Solutions accepts no responsibility for damaged cables.
Cable Suitability
Grey Stuff is a single-component neutral curing system containing no
solvents. Our formulation does not damage the properties of a cable
sheath or stain surfaces.
Features & Standards
| Features | Standards / Measurements |
|---|---|
| Core Features | |
| Water & Gas tight to 2.0 bar | Pressure Resistance: 2.0 Bar |
| Non-slumping | Density: 1.27 |
| High bonding strength | Colour: Anthracite Grey |
| Odourless when curing | Skin Over Time: 10 mins |
| Flexible | Curing: 3-4mm per day |
| Intumescent | Tack free time: 22 mins |
| Very strong porous sticky char is formed when exposed to fire, which has excellent thermal insulation properties. | Hardness: 35 to 38 Shore A |
| Microbial resistance – coverage against Fungi, E-Coli, Escherichia coli, Staphylococcus aureus, & A. brasiliensis | Elongation: 250% |
| UV & Ozone resistant | Flow: 3.33 million cPs at 380°C |
| Non-hazardous | Tensile strength: 0.72 N/mm^2 |
| Zero halogens used | Operating Temperature: +5 to 40°C |
| Emits 0% MEKO | Temperature Resistance: -35 to +120°C |
| Resistant to Hydrocarbons (Petrol, Diesel, ASTM oil, & LPG Gas) | Intumescence Activation Temperature: 210°C |
| Resistant to Methane, Hydrogen Sulphide, & Chlorine gas – Independently tested. | Pressure Resistance: 2.0 Bar |
| Resistant to many other gases & liquids, for example, ADBLUE, & Antifreeze. | Shelf Life: 12 months |
| Compliance & Standards | |
| Complies with DSEAR duct sealing regulations | DSEAR: Compliant (as specified) |
| ATEX Compliant – Contains no moving parts or any form of material that can create a spark | ATEX: Compliant (as specified) |
Storage
How to store GreyStuff
Store GreyStuff in a cool, dry environment away from sunlight. Each product has a 12-month shelf life. Opened products can be used for up to a month if securely capped.
FAQs
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Is GreyStuff suitable for water and gas sealing? Yes, it is designed for both water and gas ingress protection in ducts and cable networks.
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Is GreyStuff chemical resistant? Absolutely. It resists hydrocarbons, methane, chlorine, and other chemical agents commonly found in industrial environments.
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Can GreyStuff be re-entered to add or remove cables? Yes, its rubber-like hardness after curing allows for re-entry and removal, ensuring flexibility for maintenance and adjustments.
Why AC?
Why Choose AC Cable Solutions.
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Trusted Quality: GreyStuff is part of the AC Cable Solutions product line, renowned for high-quality sealing solutions.
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Comprehensive Support: Our team provides expert advice and ensures product availability for seamless project execution.
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Industry Compliance: Fully compliant with industry standards, including ATEX and DSEAR directives.
Contact Us: For expert advice or to learn more about GreyStuff, call AC Cable Solutions at 0161 806 1666.
Learn More: Visit AC Cable Solutions for a full range of sealing products.
- Flame Retardent - tested to: UL94: 2013 ANSI / UL 94: 2018