Skip to content
FREE Shipping on Orders £90+ | Order before 3pm for next day delivery
Order before 3pm for next day delivery

GreyStuff Intumescent Water & Gas Tight Duct Sealant

Original price £22.48 - Original price £22.48
Original price
£22.48
£22.48 - £22.48
Current price £22.48
Description

GreyStuff is an advanced, single-component duct sealing solution powered by innovative FyBrid technology. This neutral-curing, non-hazardous sealant is designed to withstand harsh environmental conditions, ensuring robust protection for cable ducts, bore holes, and other ducted networks. Its exceptional chemical resistance, water-tight, and gas-tight properties make it the top choice for industrial and commercial sealing applications.

Key Features of GreyStuff Duct Sealing System

  • FyBrid Technology: Enhances durability and performance for sealing cables, pipes, and ducts.

  • Non-Hazardous Composition: Environmentally friendly and safe for use in confined spaces and ex zones.

  • Single Component: Simplifies application with no mixing required, saving time and reducing installation complexity.

  • Intumescent Properties: Expands when exposed to heat, providing an additional layer of fire protection (only when used with DuctSeal FR).

  • Non-Adiabatic: Minimal Cable De-Rating: At 20mm thickness, the thermal resistance of 5.1 K/W allows efficient heat transfer, preventing excess heat buildup and ensuring the cable retains its full current-carrying capacity. This formulation supports optimal performance, even under high-demand conditions.

Benefits of GreyStuff for Duct and Cable Sealing

  • Water & Gas Tight Seal: Provides reliable protection in ducts and networks against water, gas, and fuel ingress.

  • Chemical Resistance: Resists hydrocarbons, methane, chlorine, and hydrogen sulphide, making it suitable for challenging industrial environments.

  • High Bonding Strength: Ensures a secure and durable seal even under harsh conditions.

  • Compliance with Industry Standards: Meets ATEX, WIMES, and DSEAR requirements, ensuring reliability in raceway seals and special duct sealing applications.

Why Choose GreyStuff for Duct and Cable Sealing?

  • Longevity and Reliability: Designed for long-term performance with reduced maintenance needs in cable ducts and bore holes.

  • Safety with Non-Hazardous Composition: Zero-MEKO formula ensures safe usage for workers and the environment.

  • Versatile Application: Retrospective installation, no mixing required, and suitable for restricted spaces and multiple cables in one duct.

  • Proven Performance: Robust chemical and hydrocarbon resistance for use in petrochemical, water, and gas industries.

 

Kit Contents

Grey Stuff is used within the following Duct Seal kits,
Duct Seal LG, & Duct Seal HG.

Product No. Product Volume Unit Sold
Greystuff310 Grey Stuff 310ml x12/Box

 

Installation

Cure Time
Grey Stuff will cure 3-4mm daily, depending on the Humidity and temperature. The higher the humidity %, and temperature, the quicker Grey Stuff will cure. A minimum requirement of 20mm GreyStuff is required for an effective seal.

Cleaning
Uncured material spillages can be cleaned with a solvent-based wipe.

Health & Safety
GreyStuff is based on a neutral curing system that is hazardous-free  to protect users when carrying out tasks like sealing cable ducts.  Non-hazardous Zero MEKO.

Re-entry & Removal
Grey Stuff will cure to a similar hardness of a rubber eraser, so re-entry and removal are achievable. The ease of this depends on the type of tools used. For example, a sharper tool will be easier than a blunt-ended tool. Only use sharp tools when cables are de-energised. AC Cable  Solutions accepts no responsibility for damaged cables.

Cable Suitability
Grey Stuff is a single-component neutral curing system containing no solvents. Our formulation does not damage the properties of a cable  sheath or stain surfaces.

 

Features & Standards
Features Standards / Measurements
Core Features
Water & Gas tight to 2.0 bar Pressure Resistance: 2.0 Bar
Non-slumping Density: 1.27
High bonding strength Colour: Anthracite Grey
Odourless when curing Skin Over Time: 10 mins
Flexible Curing: 3-4mm per day
Intumescent Tack free time: 22 mins
Very strong porous sticky char is formed when exposed to fire, which has excellent thermal insulation properties. Hardness: 35 to 38 Shore A
Microbial resistance – coverage against Fungi, E-Coli, Escherichia coli, Staphylococcus aureus, & A. brasiliensis Elongation: 250%
UV & Ozone resistant Flow: 3.33 million cPs at 380°C
Non-hazardous Tensile strength: 0.72 N/mm^2
Zero halogens used Operating Temperature: +5 to 40°C
Emits 0% MEKO Temperature Resistance: -35 to +120°C
Resistant to Hydrocarbons (Petrol, Diesel, ASTM oil, & LPG Gas) Intumescence Activation Temperature: 210°C
Resistant to Methane, Hydrogen Sulphide, & Chlorine gas – Independently tested. Pressure Resistance: 2.0 Bar
Resistant to many other gases & liquids, for example, ADBLUE, & Antifreeze. Shelf Life: 12 months
Compliance & Standards
Complies with DSEAR duct sealing regulations DSEAR: Compliant (as specified)
ATEX Compliant – Contains no moving parts or any form of material that can create a spark ATEX: Compliant (as specified)

 

Storage 

How to store GreyStuff

Store GreyStuff in a cool, dry environment away from sunlight. Each product has a 12-month shelf life. Opened products can be used for up to a month if securely capped.

 

FAQs

  • Is GreyStuff suitable for water and gas sealing? Yes, it is designed for both water and gas ingress protection in ducts and cable networks.

  • Is GreyStuff chemical resistant? Absolutely. It resists hydrocarbons, methane, chlorine, and other chemical agents commonly found in industrial environments.

  • Can GreyStuff be re-entered to add or remove cables? Yes, its rubber-like hardness after curing allows for re-entry and removal, ensuring flexibility for maintenance and adjustments.

 

Why AC?

Why Choose AC Cable Solutions.

  • Trusted Quality: GreyStuff is part of the AC Cable Solutions product line, renowned for high-quality sealing solutions.

  • Comprehensive Support: Our team provides expert advice and ensures product availability for seamless project execution.

  • Industry Compliance: Fully compliant with industry standards, including ATEX and DSEAR directives.

Contact Us: For expert advice or to learn more about GreyStuff, call AC Cable Solutions at 0161 806 1666.

Learn More: Visit AC Cable Solutions for a full range of sealing products.

  • Flame Retardent - tested to: UL94: 2013 ANSI / UL 94: 2018